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WI: (262) 446-4431 IL: (773) 346-7000

 
KMC Stampings - Punch Press, Fabrication Capabilities, Laser Forming, Welding, Slide Forming, Copper, Brass, Steel, Stainless

KMC Stampings

Location: Port Washington, WI
Employees: 200

KMC Stampings was founded in 1908 and has evolved into a world class metal stamper and fabricator.  KMC’s diverse manufacturing equipment like punch presses, multi-slides, and lasers blend themselves well for prototype to production demands.  The KMC team is structured to save you time and money through our “hands on” design engineering assistance.  Our goal is to help engineer   a custom part or solution that is faster, more efficient and works better than anything that existed before.  We bring custom back to our customers.  Put the KMC way to work for you.

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MANUFACTURING CAPABILITIES

  • Punch Press – 60 to 400 ton mechanical presses
    • Medium to Long runs
    • Material Dimensions .010” to .280”, up to 26” wide
    • Hi/Lo Carbon steel, brass, copper, stainless, special coatings
    • State of the art equipment
      • Electronic Feeds
      • In-Die tapping
      • In-Die sensing
      • Quick die change clamping
  • Slide Forming
    • Optimal run speeds, lower tool cost, reduced scrap
    • Ribbon parts from stock or custom tooling
    • Feed length to 15”, width to 3.75”, thickness to .090”
    • Process integration can reduce secondary forming steps
  • Laser Forming
    • Gantry style cutting laser and one laser press
    • Prototype and low volume production
    • Thickness up to 1 1/4” CS and ½” SS
    • Laser press – ½” punching capacity, 20 ton maximum
    • 2 CNC brake presses for rapid setup and process repeatability
    • Numerous manual brake presses
    • Boring forming, riveting and tumbling operations
  • Welding
    • Resistance weld capabilities, both projection & spot welding
    • Manual MIG & TIG welding
    • In-house weld fixture design, build & maintenance
    • Robotic MIG weld cell

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ADDITIONAL SERVICES

  • Secondary processes with single source responsibility
  • Vinyl coating
  • Special packaging
  • Supply chain expertise
  • Prototype Support
    • Flexibility to adapt to customer timetables
    • Often involves KMC LaserForm Capabilities
    • Concurrent tool design/build where appropriate
    • Disciplined project schedule

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ENGINEERING SUPPORT

Whether a simple metal clamp or complex, custom developed assembly, KMC is dedicated to delivering creative engineering solutions to the world’s leading manufacturers. For over 100 years, we have delivered quality and reliability because of our focus and innovation.

  • Prototype to Production philosophy
  • Engineering Seminars
    • KMC engineers will come on-site to assist in design review, training & support

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COMMON MATERIALS

  • Copper
  • Brass
  • Steel
  • Stainless

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MARKETS SERVED

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QUALITY CONTROL

  • ISO/TS 16949:2002
  • ISO 9001:2000
  • Policy – KMC is to provided defect-free parts, on-time, strive for continuous improvement and achieve customer satisfaction

KMC Stampings Sample Parts Gallery

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Gorham Inc. works with small, medium & large manufacturing & distribution companies that primarily reside Wisconsin & Illinois. The major metro markets that we visit daily are located in Milwaukee, Madison, Wausau, Sheboygan, Waukesha, Oshkosh, Kenosha, Racine, Chicago, Rockford, Aurora, Moline, Joliet, Elk Grove Village, Addison & Peoria. The primary manufacturing processes that we represent are: Aluminum extrusions, castings, injection molding, metal stampings, powdered metal, precision machining and specialty cold heading. The hardware products we represent are bearings, knobs and seals. Please visit our Request for Quote page for a no obligation quote.