Your Source for Value-Added Aluminum Extrusions

February 29th, 2024

We offer a one-stop solution for value-added aluminum extrusions, focused inventory plans resulting in greater cost controls, quality improvement ideas due to extensive product and process knowledge, and lead time reduction utilizing our lean manufacturing principles.

Aluminum’s natural metallic and reflective appearance can add an aesthetically pleasing look to your assembly. Combine this with the seamless nature of extrusions, the complexity of the design, the corrosion-resistant nature of aluminum, and its ability to accept a wide range of finishes – aluminum extrusions offer advantages unmatched by other materials and processes.

Anodizing occurs within the aluminum, becoming an integral part of the surface. An anodized surface is durable, it does not peel, and it is resistant to corrosion. Anodizing prevents further oxidation from occurring and therefore extends the life of the product.

Your Source for Custom Metal Stampings

November 15th, 2023
  • We represent KMC Stampings, a leader in medium to high volume metal stampings, and collaborate with our customers to help them develop solutions that are high quality and cost effective, with engineering and manufacturing leadership, all done locally in our Wisconsin facilities.
  • Our process begins with an idea, a need or an obstacle. Our customers challenge us to design and manufacture a customized solution that is faster to market, better quality and more cost effective than ever before.
  • From concept through production, to ongoing service, we manage a part through its entire life cycle. We collaborate with our customers to develop solutions that give them a competitive advantage.
PRODUCTION CAPABILITIES
Stamping – 18 progressive die stamping presses ranging from 60 to 600 tons, supporting programs requiring 10,000 to 7 million parts per year
Laser Cutting – dedicated laser fabrication facility with 4 high speed laser and laser/punch combo machines and 7 press brakes, all used to support heavier gage materials and programs requiring less than 10,000 pieces per year
In-House Tool Design & Manufacture – 110+ years of manufacturing service has led to expertise in the art of designing and manufacturing tools that are precise, repeatable and durable
Welding & Assembly – specialized equipment including manual MIG/TIG/Robotic welding stations, programmable DC torque tools and custom fixtures to ensure we produce the highest quality assemblies
Finishing & Coating – along with our high quality in-house vinyl coating process, KMC partners with an extensive group of ISO/TS and IATF certified partners to support our customer’s requirements for electroplating, painting, Ecoating, cleaning and more
Quality Inspection – we apply the latest in quality and inspection technology to facilitate our APQP and production processes, insuring that your parts will be made to print every time

Your Source for Expert Sheet Metal Fabrication Services

August 23rd, 2023
QUOTES IN 5 DAYS OR LESS and COST COMPETITIVE
Specializing in high-quality sheet metal assemblies and weldments of carbon steel, stainless steel and aluminum, we can fabricate a wide variety of part sizes and configurations to suit your specifications with the help of our team of engineers.

Our capabilities include:

Laser Cutting

Forming

Welding

Component Assembly

Machining

Bending

Powder Coat Painting

Engineered Solutions for your Problem Seals

August 3rd, 2023

We provide the most advanced custom seal designs, application engineering, and problem seal analysis in the industry, at cost competitive prices.

Our specialty is seal design and providing the right solution for your problem seals.
If your gaskets or O-rings are failing, we are your source for a solution!

Case Study #7

June 30th, 2023

Your Source for High Quality Gears

May 24th, 2023

Specializing in: Spur, Helical, and Worm Gears

We enjoy working closely with our customers to understand their full needs, including those that go beyond gears.

Our dedication to quality and timeliness extends to:

Deburring & Finishing | Grinding | Heat Treating | Honing Prototyping | Broaching | CNC Machining and Gear Modifications

We pride ourselves in our ability to continually reinvest back into our company to stay ahead of the curve with our equipment.

Our machines feature the latest automation technology to deliver premium parts made precisely and efficiently, and delivered on time, every time.

Let us know how we can help you with your gear needs.

Case Study #6 – Machined Investment Castings

April 18th, 2023

High Volume Screw Machining with Multiple Secondary Operations

March 15th, 2023

We are a globally competitive supplier of high volume precision machined parts that have multiple secondary operations.
We consider Hydromat Rotary Transfer Machines to be the ultimate solution for production of high volume turned parts requiring secondary operations or machining on opposite internal ends of the part. Hydromats feature up to 16 horizontal machining stations and up to 8 vertical machining stations. These transfer machines produce close tolerance, complex machined parts in mere seconds.
We recently helped a customer save over $100,000 dollars by eliminating multiple secondary operations and producing the part complete on our Hydromat. Let us prove to you that we can offer you savings as well!!  

Case Study #5 – Powdered Metal

February 14th, 2023

Case Study #4

November 29th, 2022